Products — Structural Health Monitoring

Easy Concrete Strength

A wireless measurement system for stress-release testing: it assesses the stress state of prestressed concrete in real time, with no cabling and no chemical preparation of the substrate.

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A stress-release test on a prestressed concrete specimen with the Easy Concrete Strength system.

< 10 min

Adhesive application

No primer or chemical treatment of the substrate

3

System elements

Disposable sensor, wireless acquirer, structural adhesive

868 MHz

Wireless transmission

European ISM band

16 Mbit

Internal memory

Datalogger mode

The system

Easy Concrete Strength is a complete system: sensing element, wireless acquisition unit, and visualization platform work together, with no integration to design. It requires no scheduled maintenance.

How the stress-release test works

The measurement uses the strain-gauge rosette method set out in standard UNI 10478-3:1998. The single-use sensor, with its triaxial rosette gridded at 45°, is bonded to the concrete surface with the ECB 4/25 structural adhesive in under 10 minutes, with no primer, controlled roughening, or chemical treatment of the substrate. A localised hole, drilled with a core bit, releases the stresses present in the material, and from the strain the gauge records during that release the pre-existing stress state at the point can be reconstructed, that is, the prestress actually present. Reading is wireless and in real time on a PC: the 868 MHz acquisition unit communicates with a USB dongle and the RF Monitor software, which logs the data in the 16 Mbit internal memory and exports it as CSV or PDF.

A drop in cable tension over time, caused by phenomena such as steel relaxation, anchorage losses, or corrosion, can affect structures such as beams, slabs, bridges, and tanks in pre/post-tensioned concrete.

The sensor is single-use and serves a single measurement: Easy Concrete Strength is therefore a spot, diagnostic test of the stress state of a concrete element, not a permanent continuous monitoring system like the other InSensus products.

01 / The three system elements

  • Disposable sensor

    Triaxial rosette PFLR-30-11

    In a high-resistance PVC housing; single-use

  • Wireless acquirer

    868 MHz — ECS-INS13 board

    In a protective cap; lithium-thionyl battery

  • Structural adhesive

    ECB 4/25 bi-component

    Ethyl-cyanoacrylate, 4:1 ratio, 5 ml syringe

02 / Data transmission

  1. Disposable sensor → acquirer The disposable sensor is paired with the transceiver cap; sampling rate 1 Hz.
  2. Acquirer → PC 868 MHz radio transmission to an RF transceiver USB dongle connected to the PC.
  3. RF Monitor software Real-time visualisation, storage (16 Mbit internal memory in datalogger mode) and data export to CSV/PDF.

03 / Technical specifications

Disposable sensor (strain-gauge rosette)

Model
PFLR-30-11
Manufacturer
Tokyo Measuring Instruments Lab. (TML), Japan
Type
Triaxial rosette, grids at 45° to the axis of symmetry
Gauge Factor
2.09 ±1%
GF temperature coefficient
+0.15 ±0.05 %/10 °C
Grid backing
Polyester (PF series)
Thermal expansion coefficient
11.8 × 10⁻⁶ /°C (on SS400)
Operating temperature
−10 °C … +60 °C
Protection rating
IP67
Weight
0.11 kg

Wireless acquirer / transmitter

Board
ECS-INS13
Channels
3
Sampling rate
1 Hz
Radio frequency
868 MHz (European ISM band)
Protocol
Proprietary
Power supply
3.6 V lithium-thionyl-chloride primary battery
Internal memory
16 Mbit (datalogger mode)
PC interface
RF transceiver USB dongle
Software
RF Monitor (Newsteo s.a.s.)
Protection rating / cap
IP67 — PVC / protective resin
Weight
0.141 kg

Structural adhesive ECB 4/25

Formulation
Bi-component ethyl-cyanoacrylate
Mixing ratio
4 : 1 (by volume)
Colour
Part A transparent / Part B grey
Open time in the mixer
4 – 8 min
Fixture time
15 – 25 min
Initial adhesion on concrete
30 – 60 s (22 °C, 50% RH)
Maximum gap fill
5 mm
Packaging
5 ml disposable syringe with static mixer included
Shelf life
12 – 18 months (sealed)
Storage temperature
11 – 23 °C
Substrate preparation
No primer, no chemical treatment

Measurement chain and compliance

Installation standard
UNI 10478-3:1998
Marking
CE
RED Directive
2014/53/EU
LVD Directive
2014/35/EU
EMC Directive
2014/30/EU
RoHS 2
2011/65/EU + 2015/863/EU
Country of origin
Italy

Product codes

System
ECS-1.0
Disposable one-shot sensor
ECS-1.0 EXT
Wireless acquirer / transmitter
ECS-1.0 ATW
USB dongle + software
ECS-1.0 USB
Structural adhesive
ECB 4/25

04 / Typical applications

  • Stress-release tests on prestressed concrete
  • Post-tensioned structures
  • Verification of residual prestress
  • Structural diagnostics on reinforced concrete

Let's talk about your monitoring project

Tell us about the structure to monitor: we will propose the best-suited configuration.

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